Panon so Manpili na CO2 Welding Robot

Panon so Manpili na CO2 Welding Robot

Say 100% puron CO2 gas metal arc welding so sanka-epektiboan ya proseso na welding parad carbon steel. Saya so malaknab ya uusaren ed panaggawa na bakal ya istruktura, panaggawa na makinarya ed konstruksion, panaggaway trailer frame, panagmintina na makinarya ed agrikultura, tan saray automated production lines ya walaan na saray welding robot.

Bilang sakey ya aktibon shielding gas, say carbon dioxide et ondalan ed metalurhiko iran reaksion diad silong na atagey-emperaturan electric arcs, ya mangibiig ed satan manlapud MIG welding ya uusaren so puron inert gases tan argon-based MAG mixed gas welding. Diad suston pangitunos ed kapal na base metal, kagawaan ed welding tan shielding gas, parehon nadampot so atagey ya welding efficiency tan abeban gastos ed produksyon. Say agsuston pangiyaplika ed sayan proseso na welding et manresulta ed saray depekto ed welding a singa say spatter, porosity, burn-through tan degraded mechanical properties na weld joints.

Say carbon dioxide et walaan na malet iran kemikal a kablian ed silong na normal a temperatura tan presyon na atmospera. Balet, diad proseso na automatikon panag-welding naCO2 Robot ya welding, sikatoy ondalan ed saray reaksion na inkabulok ed atagey a temperatura na electric arc (masulok ed 2000 degree), ya mangipapatnag na mabiskeg ya aktibidad na kemikal tan mamapawala na saray reaksion metalurhiko kaiba lay oxidation tan carburization ed tinunaw ya metal na pool, imbes ya basta labat mangibiig ed kaliberliber ya dagem. Say proseso na panag-welding naCO2 Robot ya weldingmandedepende ed sakey ya aktibon electric arc pian natunaw so base metal tan welding wire pian naporma so weld joint, bangta say shielding gas et manbabawal ed oxygen tan nitrogen ed dagem pian napaliisan so depekto ed porosity.

Baleg so kaaralem na pakaloob: Diad parehon welding current tan voltage parameters, say fusion zone et mas aralem tan mas malapar. Say sigpot a pakaloob na makapal iran plato et nagawaan panamegley na melag iran makinan panag-welding ya anggapoy baleg ya idakel na petang ya onloob.

Maples ya panag-welding: Mangiter itan na atagey ya deposition efficiency. Say tuloytuloy ya robotic welding et makatulong a maong ed mass production capacity.

Atagey so pakatebek ed marutak iran base metal: Say atagey-temperatura ya electric arc et nayarin mamool ed kalawang tan oxide scale, ya mamawas ed pre-weld grinding workload parad saray kalawang ya asero ya istruktura tan daan lan outdoor workpieces, ya manggagawa ed satan ya nikadkaduman bentaha parad saray aplikasyon ed panagmintina tan panag-apiger.

1. Say electric arc et walaan na makapuy ya estabilidad ya kaiba so maksil ya ungol na welding. Say adjustable process parameter window et mainget, tan say daiset ya parameter deviation et manresulta ed alablabas ya spatter.

2. Say atagey a karakel na spatter et manresulta ed ambelat a trabaho parad post-weld grinding tan slag cleaning, ya mamaatagey ed inkalapagan a gastos parad look-grade workpieces.

3. Say short-circuit transfer tan globular transfer labat so nagawaan, bangta say spray transfer et ag nagawaan. Saray manipis a plato et mainomay a napoolan legan na panag-welding, kanian sayan proseso et ag-onaplika ed saray workpiece ya walaan na istrikton itsura.

4. Say carburization et nagagawa ed saray tahi na weld; kanian, say puron CO2 ya proteksion et ag nepeg ya usaren parad stainless steel tan aluminum alloy welding.

Saray Espesipikasyon ed Panpili na Gas parad Nanduruman Senaryo na Aplikasyon

1. Parad manipis iran plato tan workpieces ya walay istrikton kakaukolanen ed itsura: Iprayuridad so 90%Ar/10%CO2 odino 85%Ar/15%CO2 ya nanlaok iran gas; Say C25 et nayarin pilien parad gastos-balanse iran pangkabilugan ya aplikasyon; 100% puron CO2 et ag nirekomenda.

2. Parad makapal ya istruktura ya asero, ambelat ya panmintina, operasyon ed uma, saray proyekto ya sensitibo ed gastos tan saray akaamot ya weld ed robotic welding: Manggawa na 100% CO2, ya walaan na magenap ya pakaloob, ekselentin pakatebek ed saray kalawang ya base metal tan say sankaabebaan ya presyo na unit gas.

3. Parad stainless steel workpieces: Mangusar na argon-oxygen mixed gas labat. Agmon balot iyaplika so puron CO2 pian naprebentaan so weld carburization, intergranular corrosion tan cracking.

4. Parad aluminum alloy, copper tan titanium alloy: Puron argon labat so naabuloyan; antokaman ya CO₂- ya walay shielding gas to et talagan sebel.

5. Parad robotic automated production lines: Mangusar na mixed shielding gas parad saray nanengneng ya weld, tan usaren so 100% puron CO2 parad saray akaamot ya weld a singa say chassis tan internal stiffeners.

Saray Prinsipyo na Panggawa na Saray Manunan Parametro

1. Diad parehon kapeles na pangiter na wire, say boltahe na welding parad puron CO2 welding et nepeg ya ontagey na 1~3 V no ikompara ed C25 mixed gas welding. Lapud mainget so parameter adjustment window, say fine-tuning et nepeg ya gawaen ed melag iran increment ya 0.5 V kada pankanawnawa.

2. Say short-arc welding et nepeg ya usaren ed interon proseso, ya sakey a manunan paraan pian nabawasan so spatter.

3. Parad saray constant-voltage inverter welding machines, say pantutunosan na boltahe tan say kapeles na pangiter na alambre so mandetermina ed karukey na arko. Saray abnormal ya kondisyon na arc et ag naresolbe diad pangi-adjust na sakey labat ya parameter.

4. Inductance adjustment: i-set so abeban inductance parad manipis iran plato tan atagey ya inductance parad makapal iran plato pian naprebentaan so spatter tan napabiskeg so electric arc.

5. Say karukey na standard ya wire stick- et manlapud 10 mm anggad 15 mm. Say alablabas ya andukey ya stick-out et mamaloor ed saray depekto ed spatter tan porosity.

Panangusisa Base ed Arc Sound

Normal arc: Tuloytuloy tan parepareho so tanol na pan-sizzling, mipara ed tanol na panagprito na bacon. Faulty arc: Ag-ontutundan tan maksil so pan-crack o pan-pop na ungol, ya maslak et lapud abeban boltahe, alablabas ya karukey na arko odino alablabas ya andukey ya wire stick-out.

Listaan ​​na Panagpili

1. Say kagawaan et nepeg ya onsuporta ed tuloytuloy ya na-adjust ya boltahe tan kapeles na pangiter na alambre ed loob na malaknab a distansya.

2. Walay inductance / arc slope adjustment function, ya importante parad pure CO2 welding.

3. Say sakey-knob synergic adjustment tan pulse function et bonus ya configuration, ya mangiiter na prominentin bentaha ed thin plate welding.

4. Magenap ya duty cycle ed silong na rated current pian napaliisan so sobran petang tan pakasara legan na tuloytuloy ya andukey-seam robotic welding ed makapal iran plato.

5. Mipara ed nanduruman diametro na alambre kaiba lay 0.8 mm, 1.0 mm tan 1.2 mm.

6. Say opisyal ya parametro na pabrika na kagawaan et nepeg ya malinew ya onsuporta ed 100% CO2 shielded welding; say ag-autorisadon pananguman et mamaandi ed garantiya.

Kaaruman iran Kakaukolanen parad Robot-Espisipikon CO2 Welding Machines

1. Suportaan iray digital communication protocols a singa say Modbus o Profinet pian nagawaan so koneksyon ed robot control cabinet.

2. Mipara ed saray external separated wire feeders pian nasumpal so pankaukolan na andukey-distance wire feeding parad saray robot cantilever.

3. Nawalaan na saray function na initial current, crater current, current ramp-up tan ramp-down pian nabawasan so porosity ed gapo na arc tan say cracking ed arc stop legan na robotic welding.

4. Suportaan iray segmented program parameters pian automatikon nauman iray detalye na welding parad multi-layer tan multi-pass welding.

5. Manreserba na saray external interface parad saray automatic torch cleaning stations tan saray anti-spatter spraying devices.

Pian nanengneng no kasin onkana itayo, mangiyan na peteg a kakaukolanen ed arap na sakey ya inhinyero. Ipawit so part drawing, cycle time, tan cell constraints, tan ompawil kamin walay configuration tan lead time.

Kontaken natan