Pangigapo na Produkto
Say R09 Injection Molding Robot et sakey ya automated robotic arm parad high-precision injection molding, sarag ton asikasoen iray plastik ya workpieces, matukoy parad bulk ordering tan nayarin i-customize.
Manunan Teknikal iran Parametro
| Kategorya na Parameter | Espisipikon Espesipikasyon |
|---|---|
| Traverse Stroke | 1500 mm |
| Pull-out Stroke | P: 520 / R: 520 mm |
| Vertical Stroke | 950 mm |
| Klase na Kagawaan | 4 Suction + 2 Gripping |
| Uliten so Inkasusto na Panposisyon | ±0.05 mm |
| Sankatageyan a Karga | 8 kg |
| Kapasidad na Kuryenti | 2.91 KVA |
| Belat na Kagawaan | 246 kg |
Saray bentaha tan saray lawak na aplikasyon
(I) Saray Manunan Bentaha
Atagey-Precision Operation
Say R09 Injection Molding Robot et manguusar na full servo drive, ya makadampot na ±0.05mm ya paulit-ulit, ya mamaseguro na suston panag-ala tan pangiyan na parte.
Atagey-Epektibon Operasyon
Say dual-arm, dual-station ya desinyo et mangiiter na pankanawnawan manproseso na saray workpieces ed nanduruman istasyon, ya say cycle time et 5.61 segundo labat tan say maples ya gripping time et 1.5 segundo, ya mamaaligwas ed produksyon.
Malet
Saray key joints et ginawa ed high-wear-resistant steel tan high-precision bearing, ya mamaabuloy ed robot ya mankimey ya tuloytuloy ed loob na masulok ya 8 taon ya anggapoy mabetbet ya pansasalat na saray parte.
Flexible Gripping
Say end effector et nayarin walaan na 4 ya suction cup + 2 ya mekanikal ya grippers, ya nayarin pangiyan na nanduruman kurti na workpieces.
(II)Application Fields tan Compatible Materials
| Kategorya na Senaryo na Aplikasyon | Espisipikon Bengatla ed Aplikasyon | Saray Materyales ya Nauman |
|---|---|---|
| Injection Molding Automation | Nanduruman plastik a produkto (alimbawa, saray kagawaan ed abung, 3C electronic structural parts, inagew-agew ya uusaren a plastik iran parte) tan runner waste | Saray plastik ya parad inhenyeriya tan saray plastik ya uusaren ed amin a singa say ABS, PP, PE, PC, tan PA; mipara ed saray workpiece ya ginawa na parehon hot runner tan cold runner molds |
| Panaggawa na Saray Piyesa na Luluganan | Saray parte na loob na luluganan (instrument panels, door panels, pillar trim panels), saray parte na paway (grilles, trim strips), tan saray electronic component housing | Saray plastik ya agnaderal na panaon, saray plastik ya inuman na epekto, tan saray plastik ya materyales ya ag makaderal ed kaliberliber ya abeba so VOC |
| 3C Electronics Manufacturing | Saray middle frame na mobile phone, laptop housing, konektor, camera bracket, tan arum niran precision injection-molded parts | Saray espisyal ya inuman ya plastik a singa say glass fiber-reinforced plastics, flame-retardant plastics, tan high-gloss plastics |
(III)On-Site Simulation tan Structural Close-Up Display
Figure 2.1 On-site Physical Object Diagram
Teach pendant
Itagey so base
Figure 2.2 Close-up Diagrams na Kada Component
Mankikimey ya Daloy na Injection Molding Manipulator:
Manaalagar tan Onggapo: Say manipulator et manaalagar ed ligtas a posisyon. Kayari na injection molding machine ya asumpal so injection, pressure holding, tan mold opening, naawat to so part-taking signal tan igapo to so operasyon.
Eksakton Posisyon: Say traverse axis tan say pull-out axis et onkukurang a mankakasakey pian na-drive so duaran taklay ed tagey na mold cavity. Say sistema so eksakton mangiposisyon ed kagawaan ed posisyon ya puntiryaen base ed saray aka-set ya coordinates tan visual compensation.
Makaawit na Parte: Say tool cylinder et onkikiwas, ya say 4-suction tan 2-gripping ya mekanismo et mankikimey ya mankakasakey. Saray vacuum suction cups et onsasalet ed tapew na workpiece, tan saray mekanismo na panag-awit et man-clamp ed saray gilig na workpiece pian naseguro so malet ya panag-awit.
Maligen ya Pan-withdrawSay pull-out axis so mamapaarap ed duaran taklay ya onatras, ya sigpot ya mangibiig ed workpiece manlapud mold. Insan say abeban axis tan say traverse axis et mankakasakey pian iyakar so workpiece ed aturon posisyon.
Ibulos tan I-reset: Ibulos na kagawaan so workpiece, tan saray duaran taklay so ompawil ed standby position diad orihinal a dalan, ya aalagaren so ontumbok ya signal na pangilukas na mold manlapud injection molding machine pian nasumpal so sakey a working cycle.
Saray Suhestion ed Pangusar na Kagawaan
Saray Kakaukolanen ed Panag-adapta ed Kaliberliber
Say kagawaan et nepeg ya usaren ed kaliberliber na talyer ya walay agnaparaan ya temperatura to ya anggapoy ambelat ya dabok tan graben yegyeg. Irerekomenda ya kontrolen so temperatura na kaliberliber ed 5-40℃tan say relatibon humidity ed 30%-80%. Say maligen ya pasen ya pan-operate ya masulok o mipara ed 1.5m et nepeg ya ireserba ed kaliberliber na injection molding machine. Say sistema na suplay na kuryente et nepeg ya walaan na independentin grounding terminal, tan say voltage fluctuation range et nepeg ya nakontrol ed loob na ±10%.
Saray Inmunan Panangikomisyon
I-calibrate so origin coordinates na traverse, pull-out, tan vertical axes, tan suboken so motion limits tan soft limits na kada axis. I-adjust so vacuum adsorption pressure (0.4-0.5 MPa) tan say clamping force na saray fixtures; i-verify so cooperative motion trajectory na duaran taklay pian naseguro ya anggapoy makaamper odino makagalaw legan na maples ya operasyon.
Saray Lugan na Inagew-agew a Panmintina
Antis na inagew-agew ya operasyon: Nengnengen so inkaupot na saray vacuum suction cup tan say presyon na dagem na saray silindro na fixture, tan linisan iray plastik ya dutak ed tapew na fixture.Simban panmintina: Mangiyan na lubricating grease ed saray mekanismo na transmission na traverse/pull-out axes, nengnengen so lebel na lubricating oil na reducer, tan ipeket so amin ya connecting bolts.
Saray Rekomendasyon ed Regular ya Deep Maintenance
Binulan ya inspeksion: Nengnengen iray heat dissipation fan na saray servo motor tan driver, say panagselyado na saray air pipe joints, tan suboken so trigger sensitivity na emergency stop button tan safety light curtain.
Quarterly calibration: I-recalibrate so repeat positioning accuracy na kada axis (error<=±0.05 mm) tan nengnengen so parallelism na saray fixtures.
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